This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our experienced experts in both tool and machine engineering, our customers benefit from a unique synergy effect leading to an increased service lifestyle of both machine and tools, as well as an optimal formed part quality. We try to surpass your expectations and ensure your success with our quality.
For a long time, a machine tool builder had manufactured their own precision gear racks to achieve ultra-precise positioning on the machines. They also gear rack for Machine Tool Industry china needed this because their important clients demanded that their machines maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wanted to look for a gear rack supplier who could accomplish the same tight rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which got a complete pitch deviation of significantly less than twelve microns (< 0.012 mm) over a one meter length. The actual pitch deviation was measured at 20º C and marked on each rack. To achieve the high rack strength the customer required, the root of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no various other manufacturers can produce. The part shown this is a helical equipment rack that is utilized on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed a replacement part which is necessary to the operation of their machine and had previously been struggling to find someone with the capacity to cut the required size of helical rack. Many times customers e mail us because OEM parts are no more available or are price prohibitive. Often, customers have found that the quality of replacement parts made by us exceed the product quality their OEM parts.
Many of our projects are unique within the sector and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping devices as well as advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, function, and rack sizes, forms, and patterns.
The rack was produced on a specialized CNC gear rack milling machine to tolerances as tight as ±0.001″. The client was not only very happy to find a producer with the capacity of producing the component; they remarked that the quality far exceeded their goals. We produced this helical gear rack with a lead time of only two weeks. For additional information regarding this custom equipment rack machining project, contact us directly.
A rack and pinion drive system includes a rack (or a “linear equipment”) and a pinion (or “circular gear”). One’s teeth of a rack and pinion drive can be straight or helical, although helical teeth are often used due to their higher load capacity and quieter procedure. For a rack and pinion drive system, the maximum force that can be transmitted is basically dependant on the tooth pitch and how big is the pinion.