Helical-worm gearmotors
Due to their style and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive alternative to impress you using its high level of performance and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These can be implemented individually in the modular system. In this way, they offer you a massive range of sizes, gear ratios and engine sizes.
However, their greatest strength is usually their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly actually hear.
The overall concept offers you many more practical product characteristics and benefits. helical worm gear motor Included in these are the significantly higher efficiency of the helical-worm combinations as opposed to single helical-worm gear units. This is how you save extra energy in the procedure of your systems and so are in a position to noticeably reduce ongoing working costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with an array of AC motors. In addition, you can freely configure all the relevant properties. In this manner, you can effectively utilize all the benefits offered by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance can be achieved thanks to the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving money and time with this selection and project planning. It is because our modular system allows a multitude of combination options for gear devices and motors. You can therefore reduce operating costs, depend on an extended service life and benefit from simplified maintenance that’s characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional toughness and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every commercial sector and customized to individual torque and velocity requirements. The reduction ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with special lubricants, optimized shape, this powerful motor achieves high levels of efficiency and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design makes it ideal for implementing applications e.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, output shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sized sizes.
Multiple Input Options: Essential gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric output shafts, installation pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For maximum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Helps to keep contaminants and water away.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors established new requirements for reliability, efficiency and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly style provides for easy integration now and a truly future proof option. The EP gear engine offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The motor terminal box can be mounted in option positions rotated in 90º steps around the electric motor frame providing for unparalleled integration possibilities.
EP gear motors comply with UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total remedy for our global customers.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose evidence,and can be utilized outdoors or in wet and dusty conditions without the use of additional enclosures. Complete rated output is offered by the output shaft of the unit.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique combination of optimized worm wheel materials with particular lubricants and optimized shape, this powerful geared engine achieves high levels of efficiency and torque. The low contour design makes it suitable for implementing applications electronic.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of state of the art helical and worm gear combinations affords optimum performance fulfilling a multitude of ratio requirements. The 800 BR is certainly functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and direct input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All products adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared engine. A favorably priced alternative for the standard duties anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC engine are directly flange mounted, the pinion is upon the electric motor shaft. This integrated compact design can be an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy metal and the flanks are precision ground. The worm wheels are made from unique wear-resistant bronze. Helical worm gears include a helical gear. Worm gears with shrink disc, torque limiter, as well as adjustable backlash designs are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Performance gearboxes in universal design. The housings are made from high quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Severe torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG